During long-term operation, various malfunctions may occur in the pig manure organic fertilizer granulator. Here are some common faults and their solutions:
Granulator does not start:
Check if the power supply is connected correctly and if the fuse is blown.
Check if the motor and starter are working properly.
If there is a malfunction, replace the damaged parts or repair the circuit.
The granulator runs unevenly:
Check if the bearings are well lubricated and if there is any wear or damage.
Check if the transmission components are loose and tighten the loose parts.
Adjust the machine level to ensure stable installation of the equipment.
Poor granulation effect:
Check whether the moisture and adhesive of the raw materials are appropriate.
Check whether the mold of the granulator is worn or blocked, and replace or clean the mold if necessary.
Adjust the working parameters of the granulator, such as speed, pressure, etc.
Decreased production:
Check if the raw materials are sufficient and if the supply is stable.
Check whether the organic fertilizer granulator is blocked or stuck, and clean up foreign objects.
Check the working status of the organic fertilizer granulator to ensure that all components are working properly.
Machine overheating:
Check if the machine has overheated due to prolonged operation and needs to be stopped for rest.
Check if the cooling system is working properly and clean the dust on the cooling fins.
Check if the motor and other electrical components are overheating, and replace or repair them if necessary.
Abnormal noise:
Check the machine for loose or damaged parts, tighten or replace damaged parts.
Check if the bearings need lubrication and add an appropriate amount of lubricating oil.
Check if the machine is installed with balance and adjust the installation position if necessary.
Granulator blockage:
Stop the machine and clean up the blocked raw materials.
Check if the particle size of the raw materials is appropriate, as oversized particles may cause blockage.
Adjust the working parameters of the organic fertilizer granulator, such as speed, pressure, etc., to reduce the possibility of material blockage.
Unstable product quality:
Check whether the quality of raw materials is consistent, as unqualified raw materials can affect product quality.
Check the working status of the organic fertilizer granulator to ensure that all components are working properly.
Adjust the process parameters of the organic fertilizer granulator and optimize the granulation process.
Electrical malfunction:
Use a multimeter to check if the circuit is open or closed and identify the fault point.
Check whether the electrical components are aging or damaged, and replace them with new ones if necessary.
Check the circuit for any damage or poor contact, repair or replace the circuit.
When troubleshooting, the power should be cut off first to ensure personal safety. For complex electrical faults, professional electricians or technicians may be required for diagnosis and repair. Regular maintenance and upkeep can effectively reduce the occurrence of malfunctions and extend the service life of equipment.