Sugar factory filter mud bagasse ash processing Organic fertilizer equipment Sugar factory filter mud and bagasse ash are mainly composed of broken fiber, fat, protein, minerals and a small amount of sugar, and contain nitrogen, phosphorus, potassium and other nutrients that can be absorbed by crops. Their activation treatment will further reorganize and humify the organic matter of the sludge seeds, so that they can become a green, safe and high-quality new biological fertilizer and realize the secondary utilization of organic waste.
Equipment configuration and process flow for processing Organic fertilizer from filter mud bagasse ash of sugar factory:
1. Dumper equipment: The trough type dumper is mainly used to ferment and dump materials. The trough type dumper has the advantages of high accumulation of fermented materials, large dumping output, thorough material turning, etc. It is suitable for large-scale Organic fertilizer fermentation, and is an ideal choice for Organic fertilizer manufacturers with high land cost. When the processing capacity is relatively small and the environmental requirements are not so strict in areas, crawler type stackers can also be used, without the need to build fermentation tanks, saving civil engineering costs.
2. Crusher equipment: The function of a semi wet material crusher is to crush the fermented material to achieve uniformity. It also has the advantages of reasonable structure, convenient installation, high efficiency, significant energy saving, durability, and easy maintenance. The crushed material is more conducive to the later granulation process, and the particles produced from the evenly crushed filter mud and bagasse material in the sugar factory are smoother and relatively uniform in size.
3. Mixing equipment: The function of a horizontal mixer is to crush, mix, and mix various raw materials such as crushed sugar mill filter mud, bagasse, nitrogen, phosphorus, potassium inorganic fertilizers, and other additives in a certain proportion. Stir the organic matter evenly, and after granulation, the nutrient elements will be evenly and uniformly distributed into each particle.
4. Fertilizer granulator: Organic fertilizer wet mixing tooth granulator is used to granulate and reshape the filter mud bagasse materials of sugar factory that are mixed and stirred evenly. Its advantage is that it is suitable for cultivating raw materials, especially for organic materials, and has stable granulation, high particle forming rate, and uniform appearance of finished particles that are not easy to break.
5. Drying equipment: The function of a drum dryer is to further remove the internal moisture content of the processed sugar mill filter mud bagasse material particles, in order to meet the moisture content standard.
6. Cooling equipment: The function of a rotary cooling machine is to cool the dried filter mud and bagasse particles in the sugar factory. Due to the high temperature of the dried material particles, it is difficult to store them, so a cooling machine is needed for processing. The cooled particle materials are easy to store and maintain quality.
7. Screening equipment: The size of the filter mud and bagasse particles produced from the sugar factory starting from the granulation molding process will vary to a certain extent, so they need to be screened and graded by a drum screening machine to screen out unqualified particles for secondary crushing processing.
8. Wrapping machine: Wrap a thin film on the surface of the filter mud and bagasse material particles in a sugar factory, which is beneficial for strengthening the particle shape and selling very well, with a very bright and smooth surface.
9. Automatic packaging scale: After a series of processing, the filter mud and bagasse material particles of the sugar factory can be lifted and transported to the equipment for final weighing and packaging. The automatic packaging scale adopts microcomputer control, which can achieve multi range measurement. It has high weighing accuracy, automatic clamping, sewing, automatic peeling, and detection functions, and its advantages are incomparable to manual packaging.